ESD November 2025

DESIGN

CONNECTORS

specifications, Han-Modular connectors help maintain sealed protection and electrical continuity under conditions that rapidly degrade conventional connectivity solutions. Chemical facilities are probably the most challenging validation environments where connectors must resist chemical exposure with explosion-proof requirements. Han-Modular design enables assembly testing under controlled laboratory conditions before deployment to hazardous areas to prevent failures that could extend beyond production disruption to safety concerns. Conclusion Modular connectivity fundamentally changed how engineers approach system design. Rather than optimising individual components, it focuses on designing robust connectivity infrastructure that supports both requirements and future technological innovation. For engineers optimising for longer-term system performance, modular connectivity delivers the adaptability essential for technological change management and maintains high operational reliability for a wide range of industrial applications. Engineering decisions should evaluate connectivity as infrastructure that can either enable or constrain future system modifications.

the most demanding applications for connectivity. For example, robotic welding cells require simultaneous transmission of high-current welding power (typically exceeding 600A), servo control signals for robot positioning, and high-speed Ethernet communication for real-time motion coordination. This means connection failures can halt entire production lines, making reliability essential. Han-Modular connectors are designed to withstand continuous mechanical stress from robotic motion, maintaining electrical integrity and long-term reliability under extreme ambient conditions. Similarly, remote generator installations must operate reliably in temperature extremes ranging from Arctic conditions through desert environments, often with minimal maintenance access for extended periods. These applications require connectors to simultaneously handle high-current primary power distribution and sensitive control circuits within single assemblies. Han-Modular connectors in generator facilities remain operational for years without maintenance intervention, validating the design approach under the most challenging conditions. Mining and construction equipment also operate in aggressive environments with extreme dust exposure, hydraulic fluid contamination, and heavy mechanical impact. While they exceed most industrial Similarly, remote generator installations must operate reliably in temperature extremes ranging from Arctic conditions through desert environments, often with minimal maintenance access for extended periods.

Han 6B Bulkhead mounted housing. Image credit: Harting.

22 ELECTRONICSPECIFIER.COM

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